HVIL High Voltage Interlock Connector 2 Pin U Key 6mm Right Angle IP67 Metal Plug HVSL Cable

Product Type Connector Type Plug Orientation Right Angle Number of Positions 2 Pin Terminal 6mm Wire Gauge 25m㎡ Shell Material Zinc Alloy Cable Length 0.5m Mounting Type Cable Mount Key U Connector Type Plug Orientation Right Angle Number of Positions 2 Pin Terminal 6mm Wire Gauge 25m㎡ Shell Material Zinc Alloy Cable Length 0.5m Mounting Type Cable Mount Key U Electrical Characteristics Rated Current 125A Rated Current 125A Environmental Characteristics Ingress Protection IP67 Ingress Protection IP67 WHY CHOOSE OUR HVIL SERIES CABLES? Engineered for maximum safety in high-power applications, our TUV-certified High Voltage Interlock Loop (HVIL) cables deliver secure and reliable power transmission with a broad current capacity ranging from 23A to 500A. Featuring an IP67-rated waterproof design and integrated connection monitoring, these robust cables provide engineers with a foolproof routing solution specifically optimized for Energy Storage Systems (ESS), EV battery packs, and industrial Power Distribution Units (PDUs). TUV Certified Safety Assurance Rigorously tested and certified by TUV, these HVIL cables meet stringent international safety standards for high-power applications. This certification ensures highly reliable performance for your energy storage projects, significantly reducing compliance risks and guaranteeing long-term operational safety. 23A to 500A Broad Current Capacity Engineered to safely handle a wide continuous current range from 23A up to 500A, fulfilling diverse power transmission requirements. Integrated with the High-Voltage Interlock Loop (HVIL) system, it monitors connection status in real-time to prevent electrical hazards and accidental disconnections during active operation. IP67-Rated Environmental Protection Features a robust sealing design that achieves a verified IP67 waterproof and dustproof rating. This guarantees secure and stable electrical connections even in harsh industrial or outdoor environments, effectively minimizing maintenance downtime and maximizing system reliability. Versatile and Error-Free Installation Available in multiple configurations, including straight and right-angle designs, to effortlessly accommodate space-constrained battery layouts. The intuitive orange and black color coding provides clear visual polarity identification, ensuring foolproof and efficient assembly for your engineers. APPLICATIONS Designed for safety-critical high-power environments, our HVIL cables are the optimal choice for commercial and residential Energy Storage Systems (ESS), Electric Vehicle (EV) battery packs, and Power Distribution Units (PDU). With robust IP67 protection and a broad current capacity of up to 500A, they provide engineers with secure, foolproof power routing solutions. These cables reliably withstand harsh industrial conditions while ensuring maximum operational safety during active use and routine maintenance. EV Powertrain & Chassis PDU & MCU Integration BMS & Battery Systems Not Sure Which Configuration You Need? Skip the Complexity! Whether you are looking for a cross-reference for an existing part number, or just have a rough BOM, simply send it to us.? Our engineering team will match the exact connector and provide a competitive quote within 24 hours. Send BOM & Get Quote! COMPLIANCE & CERFITICATIONS All certifications listed below are held by Renhotec or our verified manufacturing facilities, ensuring full compliance with international automotive and safety standards. IATF-16949 ISO 9001 Cerfitied CE Compliance RoHS Compliant TUV Safety Tested FAQ How does the High-Voltage Interlock Loop (HVIL) mechanism work? The integrated HVIL acts as an advanced safety circuit that monitors the connection status in real-time. If a connector is accidentally disconnected or improperly mated under active load, the HVIL system instantly signals the controller to cut off the main power. This prevents dangerous electrical arcing and protects both the equipment and maintenance personnel. Are these cables suitable for harsh outdoor or industrial environments? Yes. The series features a verified IP67 waterproof and dustproof rating. The robust sealing design ensures that the high-voltage connections remain secure and stable even when exposed to moisture, dust, or other challenging environmental factors. Can the cable lengths and wire gauges be customized for our specific battery pack design? Yes. We understand that every Energy Storage System (ESS) and EV layout is unique. We offer fully customizable cable assemblies where you can specify exact cable lengths, wire cross-sections (e.g., from 4mm² up to 150mm² or higher), and specific terminal ring lugs to seamlessly match your architecture. How do you ensure the safety and reliability of each cable assembly before shipment? Safety is our top priority. Every completed HVIL cable assembly undergoes 100% rigorous end-of-line factory testing. This includes dielectric withstand voltage (hi-pot) tests, continuity checks, and strict validation of the HVIL safety circuit prior to dispatch. What materials are used for the cable insulation and connector housings? The connector housings are constructed from UL94 V-0 flame-retardant engineering plastics for maximum fire safety. The high-voltage cables utilize durable, heat-resistant insulation materials (such as XLPE or Silicone) that provide excellent flexibility while withstanding extreme thermal and mechanical stress. What is the standard lead time for your connectors? For in-stock items, orders are typically processed and shipped within 1-2 business days. For standard configurations requiring new production, our agile manufacturing capabilities allow us to deliver in as fast as 7 to 14 days. We recommend contacting our sales team to verify real-time inventory for your specific Part Number. How can I get technical datasheets or request product samples for evaluation? You can easily request comprehensive product specifications and test samples by clicking the “Inquiry” or “Live Chat” button on our page. Our technical sales team will respond promptly to support your project design. OEM/ODM CUSTOMIZATION PROCESS Renhotec provides a comprehensive One-Stop Solution from concept to mass production. Please note that project timelines scale with the complexity of your design - ranging from rapid modifications of standard connectors to fully bespoke mold developments. A swift and successful product rollout is a collaborative partnership. We work closely with your engineers, and the overall lead time relies heavily on timely feedback and prompt sample validation from your team. 01 DemandProvision Initial Consultation 02 FeasibilityAnalysis Within 24 Hours 03 Quotation &Contract 1-2 Business Days 04 MoldDesign 5-10 Business Days 05 Raw MaterialPreparation 1-2 Business Days 06 Trial MoldSampling 1 Business Day 07 MassProduction 5-7 Business Days 08 Delivery &After-sales 5-15 Business Days For detailed technical specifications & official price lists, or specialized connectivity solutions, please complete the form below.? Our sales engineers will review your requirements and respond within 24 hours.