$10.72
$21.12
Product Type Connector Type Socket Orientation Straight Number of Positions 1 Pin Terminal 8mm Key A Mounting Type Panel Mount Shell Material Aluminum alloy Features Waterproof Connector Type Socket Orientation Straight Number of Positions 1 Pin Terminal 8mm Key A Mounting Type Panel Mount Shell Material Aluminum alloy Features Waterproof Contact Type Contact Termination Busbar Contact Material Copper Alloy Contact Finish Nickel Plating Contact Termination Busbar Contact Material Copper Alloy Contact Finish Nickel Plating Electrical Characteristics Rated Current 250A Rated Voltage 800V Rated Current 250A Rated Voltage 800V Environmental Characteristics Ingress Protection IP67 Flammability UL94 V-0 Operating Temperature -40℃~125℃ Ingress Protection IP67 Flammability UL94 V-0 Operating Temperature -40℃~125℃ WHY CHOOSE OUR HVIL CONNECTORS? Our high-performance High-Voltage Interlock (HVIL) connectors provide critical safety and secure power distribution for Electric Vehicle (EV) battery systems, powertrain applications, and large-scale Energy Storage Systems (ESS). Engineered as a robust automotive-grade solution, these connectors ensure signal integrity and circuit protection under extreme electrical and environmental conditions, making them the preferred choice for global Tier-1 suppliers and OEM/ODM engineering projects. Integrated Dual-Safety Mechanism Features a dedicated High-Voltage Interlock Loop (HVIL) coupled with a robust Connector Position Assurance (CPA) system. This dual-safety design physically guarantees full mating and monitors connection status in real-time. It effectively prevents accidental disconnection and electrical hazards under high-vibration, ensuring 100% operational safety and maximizing system uptime during maintenance. High-Power & Low Thermal Rise Engineered to support rated voltages up to 1500V and currents up to 600A, utilizing premium silver-plated copper alloy contacts. It delivers highly efficient power transmission with minimal thermal rise, reducing energy loss and ensuring stable equipment operation under heavy EV loads. Durable Material for Extended Lifespan Constructed with premium PA66 GF reinforced housing, meeting stringent UL94V-0 flame retardancy standards. This ensures a longer operational lifespan than standard connectors, dramatically reducing your maintenance and replacement costs in high-vibration off-road environments. Superior Environmental Protection & EMI Shielding Provides IP67/IP68-rated ingress protection against severe dust and water immersion, alongside integrated 360° shielding. It guarantees superior EMI/RFI performance to maintain signal integrity, keeping your complex electrical systems running flawlessly in harsh outdoor applications. Proven Mission-Critical Reliability Validated for an extreme operating temperature range of -40°C to 125°C and a service life exceeding 50 mating cycles. Significantly lowers your Total Cost of Ownership (TCO) with long-term stability you can trust. APPLICATIONS Our HVIL series connectors are essential safety components widely utilized in Electric Vehicle (EV) powertrains, Battery Management Systems (BMS), and Energy Storage Systems (ESS). Based on real-world client feedback, these connectors provide reliable high-voltage interlock protection for Power Distribution Units (PDU), Motor Control Units (MCU), On-board Chargers (OBC), and high-power inverter systems, ensuring operational security across the entire high-voltage circuit. EV Powertrain & Chassis PDU & MCU Integration BMS & Battery Systems BUILD AND REQUEST YOUR PART NUMBER As a group-level source manufacturer, Renhotec offers an extensive range of High-Voltage Interlock connectors. The chart below demonstrates our full manufacturing capabilities. You can find the corresponding meaning of each segment on your existing part numbers. RHT EVP 382 Y 201 C25 H05 01 RHT Brand Name EVP 382 Y 201 C25 H05 01 Housing & Series Type: Available in EVH / EVP / EVL / EVS Series Heavy-Duty Metal & Lightweight Plastic Options Pin Configurations & Shielding: Available in 1-Pin to 6-Pin Straight / Right-Angle & Shielded / Unshielded Keying & Color Coding: Standard: Orange (X), Black (Y) Custom: Yellow, Green, Red, Blue Rated Current & HVIL Status: Current Range: 23A up to 600A With HVIL Loop / Without HVIL Termination: Plug Wire: 2.5mm² to 150mm² Receptable: Copper Busbar, Threaded Bolts, Wire Crimping HVIL Signal Wire (Optional): Standard length (e.g., 0.5m) or custom length available Manufacturing Facility Code: Internal code denoting the specific production facility within our manufacturing group Not Sure Which Configuration You Need? Skip the Complexity! Whether you are looking for a cross-reference for an existing part number, or just have a rough BOM, simply send it to us. Our engineering team will match the exact HVIL connector and provide a competitive quote within 24 hours. Send BOM & Get Quote! COMPLIANCE & CERFITICATIONS All certifications listed below are held by Renhotec or our verified manufacturing facilities, ensuring full compliance with international automotive and safety standards. IATF-16949 ISO 9001 Cerfitied CE Compliance RoHS Compliant TUV Safety Tested FAQ What is the maximum voltage and current these connectors can support? Our HVIL series is designed for high-power demands, supporting rated currents up to 250A and rated voltages reaching 1500V DC, making them ideal for the latest EV and solar energy architectures. How does the High-Voltage Interlock (HVIL) safety feature work? The HVIL system utilizes a built-in low-voltage signal loop to monitor the connection status. It ensures that the high-voltage circuit is de-energized before the power contacts are separated, protecting users and sensitive electronics from arcing. Is the shielding performance sufficient for high-EMI environments? Yes, our connectors feature shielding structures that effectively suppress electromagnetic interference, ensuring stable signal integrity and power transmission even in proximity to high-frequency components. Can these connectors withstand harsh outdoor environments? Yes. All products in this series offer IP67 or IP68 rated protection, ensuring they are completely dust-tight and capable of withstanding immersion in water, which is essential for chassis-mounted or outdoor applications. What materials ensure the longevity of your connectors? We use premium PA66 with glass fiber for the shells to ensure thermal stability and UL94V-0 flame retardancy. The contacts are crafted from high-grade copper alloy with silver or tin plating to maintain low contact resistance over 500 mating cycles. What is the standard lead time for your connectors? For in-stock items, orders are typically processed and shipped within 1-2 business days. For standard configurations requiring new production, our agile manufacturing capabilities allow us to deliver in as fast as 7 to 14 days. We recommend contacting our sales team to verify real-time inventory for your specific Part Number. Can I request samples for technical validation? We welcome sample requests from our corporate clients. We can provide specific models for your engineering team to perform fit-form-function testing and ensure full compatibility with your system. OEM/ODM CUSTOMIZATION PROCESS Renhotec provides a comprehensive One-Stop Solution from concept to mass production. Please note that project timelines scale with the complexity of your design - ranging from rapid modifications of standard connectors to fully bespoke mold developments. A swift and successful product rollout is a collaborative partnership. We work closely with your engineers, and the overall lead time relies heavily on timely feedback and prompt sample validation from your team. 01 DemandProvision Initial Consultation 02 FeasibilityAnalysis Within 24 Hours 03 Quotation &Contract 1-2 Business Days 04 MoldDesign 5-10 Business Days 05 Raw MaterialPreparation 1-2 Business Days 06 Trial MoldSampling 1 Business Day 07 MassProduction 5-7 Business Days 08 Delivery &After-sales 5-15 Business Days HVIL Connector Knowledge Base HVIL, or high voltage interlock loop connector, is a safety feature of hybrid and all-electric vehicles that protects people during the assembly, repair, maintenance and operation of a vehicle. The HVIL system is in place to protect those who may come into contact with high-voltage components at any stage of the electric vehicle lifecycle. HVIL acts as a circuit breaker that sends an alert or trouble code to the driver if a high-voltage connection becomes loose, disconnected or damaged during the vehicle’s operation. It also helps protect a vehicle’s driver and passengers in the event of an accident. The exact composition of high voltage interlock loop connector plugs may vary depending on the model and manufacturer, but in general, they contain: Housing, Contacts, Pins, Locking Mechanism, Sealing Ring etc. HVIL connector consists of a plug wrench with a card slot, a secondary lock with a guide slot and a high-voltage interlock microswitch to form an interlock mechanism. High-voltage interlock connectors include solutions for high-voltage, high-current, and signal connections for hybrid and electric vehicle high-voltage power harnesses and signal connections. It is available in a wide range of product options, 1 core to 3 cores, rated from 23A to 250A, touch resistant, single or multi-core shielded cables are available. HVIL connectors applications including High Voltage Power Distribution, Battery Pack, Motor Controller, Electric Air Conditioning, Electric Heater, etc… 1. What is the definition of high voltage connector? The high-voltage connector is an electrical connection component used to transmit high-voltage current and signals, providing 800V-1000V voltage transmission, which is widely used in new energy vehicles, power systems, rail transit, and other fields. 2. What are the main components of the high voltage connector? The high-voltage connector is mainly composed of four basic structures: contacts, insulators, housing, and accessories. The contacts are the core for electrical connectivity. The insulator supports the contacts and ensures electrical insulation. The housing is used to protect the entire connector. 3. What are the common types of high voltage connectors? There are many types of high-voltage connectors, including unipolar/multipolar, shielded/unshielded, metal/plastic housing, straight/angled, threaded/locking, etc. In addition, depending on the application scenario, there are various models suitable for different voltage levels and current carrying capacity. 4. What is the operating temperature range of the high voltage connector? Most high voltage connectors, such as Renhotec models, operate within a temperature range of -40 ° C to 125 ° C. However, the specific operating temperature range may vary according to different models and application scenarios. 5. What is the voltage resistance and insulation performance of the high voltage connector? The high voltage connector must meet electrical performance requirements such as insulation resistance, dielectric loss Angle tangent, discharge current, and voltage resistance test at the rated voltage. During the production process, high voltage connectors are usually subjected to 100% voltage resistance and insulation testing to ensure that there is no risk of poor voltage resistance or insulation during assembly. 6. What is the protection level of the high voltage connector? Many high-voltage connectors, including Renhotec models, offer IP67, IP68, and IP69K protection ratings. This means they provide excellent dust and water resistance, ensuring reliable performance in harsh environments like rain, dust storms, or high-pressure cleaning. 7. What is the service life of the high voltage connector? The service life of high voltage connectors is affected by factors such as material quality, production processes, and operating conditions. In general, high-voltage connectors that have been rigorously tested and verified have high reliability. For example, in mechanical shock and vibration tests, the connector is required to be free of damage, cracking or deformation after completion of the test. 8. What aspects should be paid attention to in the use of high voltage connectors? The maintenance of high voltage connectors is very important, mainly including the following aspects: - Regularly inspect and clean] contact surfaces to remove dirt and oxides. - Check the fastening of the fixture to ensure the stability of the connector. - Check the integrity and wear resistance of the insulation material. - Check the conductivity and heat dissipation of the electrode. - Periodically test insulation resistance, contact resistance and other performance indicators. 9. What are the applications of high voltage connectors in new energy vehicles? In new energy vehicles, high voltage connectors are mainly used in high voltage control boxes, air conditioning compressors, car chargers, DC-DC converters, PDU, MSD, charging ports, and more. With the high voltage development trend of new energy vehicles, the demand for high voltage connectors is also increasing. 10. What is the development trend of high voltage connectors? Future trends for high voltage connectors include integration, intelligence, lightweight, and high performance. Examples include smart connectors with sensors for remote monitoring and diagnostics, and connectors using new materials (e.g., advanced composites) and optimized structures to reduce weight while maintaining strength. For detailed technical specifications & official price lists, or specialized connectivity solutions, please complete the form below. Our sales engineers will review your requirements and respond within 24 hours.
High Voltage Connector
